PROPATECH VCI PAPER
Polyethylene-laminated anticorrosive paper

Enhanced anticorrosive protection: waterproof barrier that concentrates VCI action inside the packaging.

The polyethylene-laminated PROPATECH VCI PAPER is an advanced anticorrosive paper made by applying a polyethylene layer to the base paper impregnated with VCI molecules. This innovative combination creates a dual protective function: the polyethylene acts as a waterproof barrier against external atmospheric agents (humidity, rain, condensation) and simultaneously concentrates the emission of anticorrosive substances exclusively inside the packaging, preventing any external dispersion and maximizing protective effectiveness.

The main advantage of this technology is the optimization of anticorrosive action thanks to the drastic reduction of dispersions. The polyethylene-laminated paper solves deterioration problems caused by external humidity and provides prolonged protection even in severe environmental conditions. It is particularly suitable for long-term shipments, storage in humid environments and for all cases where total protection from corrosion and atmospheric agents is necessary. The result is perfect metal preservation with maximum product economy and zero waste of active ingredient.

The PROPATECH VCI PAPER papers comply with TRGS 615 standard and are recyclable.

Problems solved by this product

What are ferrous and non-ferrous metals?

Ferrous metals contain iron, for example steel, whilst non-ferrous metals do not contain iron, for example zinc, magnesium, and copper.

What happens to VCI after the packaging received is opened?

VCI is a volatile substance so, once the packaging is opened, it volatilize from metal in one or two hours and it will not leave resuduals.

How long can VCI anticorrosive products be stored?

VCI anticorrosive products can be stored for up to a year and a half, but they must be kept sealed in the original package and not opened. 

What VCI stands for?

VCI stands for Volatile Corrosion Inhibitor.

How does VCI work?

VCI is a complex combination of substances which sublimate and form a thin invisible layer able to neutralise corrosive agents, such as water vapour, oxygen, salty air, sulfur-based gases, and polluting agents commonly present in the air.

 

Do VCI products have an active side?

There are 2 types of VCI paper: double-faced paper, impregnated on both sides, or one-sided PE coated paper. This latter is active only on one side, while the other consists of a barrier film able to keep the VCI within the package.
VCI film is always active on one-side.
On both VCI paper and film the active side (to be oriented toward the metal) is easily distinguishable, as it is opposite to the printed side.

Metal protection with VCI: which are the best solutions?

Products for VCI (Volatile Corrosion Inhibitor) protection are used, during shipments and storage, to preserve and protect metals against corrosion. Propagroup has figured out and developed products for VCI protection, helping companies to preserve goods quality for a long time. The anticorrosive VCI products guarantee quality perseverance of shipped and stored materials, no claims for oxidation, considerable saving and big customer satisfaction. Propagroup created Propatech VCI system that, thanks to the reduction or even elimination of use of oil and greases, guarantees that the product remains intact, clean and ready-to-use. Propatech VCI doesn't leave traces and it is not dangerous, this is very important for protection, preservation, safety and saving. Propagroup is leader to solve problems of corrosion, humidity and impacts of goods during transport. Propatech VCI product range for metal protection includes the following products: 

Papers, double face and polythene anticorrosion products, in addition to rolls, sheets and bags; 

Films, anticorrosion plastic materials like Propatech VCI film, Propaskin, Propasteel, Propastretch and Propabol;

Emitters and diffusers of VCI substances like Propatech VCI Noxy, foams, tablets and anticorrosive pill bags.

Wich are the apllication fields of VCI?

VCI (Volatile Corrosion Inhibitor) can be used for all products that need a corrosion protection inside the packaging such as steel coils, automotive spare parts, engines, complete machineries and all kind of metal parts. 

 

Should a VCI be used in contact with a product or placed at a certain distance?

Some anticorrosive VCI products, like paper and certain films, work well in contact with the material to be protected, whereas VCI diffusers, for example, do work at a distance in order to saturate the inside of packaging with the VCI substance and protect the goods against corrosion attacks. VCI products are very often used together to protect metals both in contact and at a distance and to better preserve their quality over time.

How much VCI should be placed in the packaging to make sure that the product is protected?

The quantity of VCI to be used in order to effectively protect goods against corrosion depends on many factors, being the most relevant: shipping time, external conditions (e.g. by sea, by land), and type of product. We strongly recommend to contact us in order to determine the most efficient solution and design the most appropriate package.

Corrosion

The chemical or electrochemical reaction between a material, usually a metal, and its environment that produces a deterioration of the material and its properties.

Diffusion

Diffusion is the volatile distribution of VCI molecules into the packaging.

Nitrites

PROPATECH VCI products for the protection against corrosion are free from nitrites.

Nitrites are made of a nitrogen atom and two oxygen atoms negatively charged and it can be found in some anticorrosive VCI products on the market. Its presence has to be allowed and declared from the producer.

Oxidation

A corrosion reaction in which the corroded metal forms an oxide; usually applied to reaction with a gas containing elemental oxygen, such as air.

Rust

Rust is a general term for a series of iron oxides. Colloquially, the term is applied to red oxides, formed by the reaction of iron and oxygen in the presence of water or air moisture. Rust generates metal corrosion.

Source: wikipedia | license

Sublimation

Transformation from a solid to a gaseous state of VCI molecules starting from the protective material (paper, film, diffusers, foams, etc...).

VCI

VCI is a Volatil Corrosion Inhibitor that can sublimate, from a solid to a gas state, and form a thin invisible layer able to neutralize corrosive agents such as: water vapour, oxygen, saline atmosphere, sulphurous gases and the most common industrial environmental pollutants present in the air.

Volatile Corrosion Inhibitor

The Volatile Corrosion Inhibitor is a chemical substance that inhibits electrochemical oxidation of metals in reaction with an oxidant such as oxygen.

Source: wikipedia | license