PROPATECH VCI FOAM
Anti-corrosive sponges

Localized protection: VCI-impregnated sponges for critical points and sensitive components.

The PROPATECH VCI FOAM are specialized sponges impregnated with PROPATECH VCI substance designed for targeted protection of iron, steel, copper, brass, bronze and other metal components that require total protection from contact with dust of any type. These innovative sponges combine the anti-corrosive action of VCI molecules with the filtering capacity of the spongy material, creating a physical and chemical protective barrier simultaneously. They are particularly appreciated in the electrical and electronic industry, where the purity of metallic surfaces is fundamental for the proper functioning of components.

The main advantage of VCI FOAM is their high emission capacity that remains active even for long periods, making them ideal for integrating and enhancing the anti-corrosive action in bulky packaging destined for long journeys and critical climatic conditions. Thanks to their flexibility and adaptability, they can be applied to the most difficult points to protect on large components, reaching cavities, edges and irregular surfaces where other VCI systems cannot reach effectively. The availability with self-adhesive strip further facilitates application, offering secure positioning and extremely precise localized protection for critical components that require maximum purity and preservation.

Problems solved by this product

Metal protection with VCI: which are the best solutions?

Products for VCI (Volatile Corrosion Inhibitor) protection are used, during shipments and storage, to preserve and protect metals against corrosion. Propagroup has figured out and developed products for VCI protection, helping companies to preserve goods quality for a long time. The anticorrosive VCI products guarantee quality perseverance of shipped and stored materials, no claims for oxidation, considerable saving and big customer satisfaction. Propagroup created Propatech VCI system that, thanks to the reduction or even elimination of use of oil and greases, guarantees that the product remains intact, clean and ready-to-use. Propatech VCI doesn't leave traces and it is not dangerous, this is very important for protection, preservation, safety and saving. Propagroup is leader to solve problems of corrosion, humidity and impacts of goods during transport. Propatech VCI product range for metal protection includes the following products: 

Papers, double face and polythene anticorrosion products, in addition to rolls, sheets and bags; 

Films, anticorrosion plastic materials like Propatech VCI film, Propaskin, Propasteel, Propastretch and Propabol;

Emitters and diffusers of VCI substances like Propatech VCI Noxy, foams, tablets and anticorrosive pill bags.

Is VCI dangerous for the health of people working directly with anticorrosive products for packaging?

Anticorrosive VCI products used in the packaging are not dangerous for the health of people because VCI is a physiologically inactive substance. Any problem of eye or skin irritation have been found in people that directly worked with packagings treated with VCI. In any case, because VCI is a chimical substance, is suggested the use of gloves when in contact with the anticorrosive packaging. We also suggest to always ask for the safety data sheet to our customer care before using anticorrosive Propatech VCI products for your packagings.

Please contact us: export@propagroup.com  

What happens to VCI after the packaging received is opened?

VCI is a volatile substance so, once the packaging is opened, it volatilize from metal in one or two hours and it will not leave resuduals.

What are ferrous and non-ferrous metals?

Ferrous metals contain iron, for example steel, whilst non-ferrous metals do not contain iron, for example zinc, magnesium, and copper.

Should a VCI be used in contact with a product or placed at a certain distance?

Some anticorrosive VCI products, like paper and certain films, work well in contact with the material to be protected, whereas VCI diffusers, for example, do work at a distance in order to saturate the inside of packaging with the VCI substance and protect the goods against corrosion attacks. VCI products are very often used together to protect metals both in contact and at a distance and to better preserve their quality over time.

Why is it important to wear protective gloves when working metals?

It is very important to wear protective gloves as skin acidity can start oxidation of metal. 

What VCI stands for?

VCI stands for Volatile Corrosion Inhibitor.

Wich are the apllication fields of VCI?

VCI (Volatile Corrosion Inhibitor) can be used for all products that need a corrosion protection inside the packaging such as steel coils, automotive spare parts, engines, complete machineries and all kind of metal parts. 

 

How long can VCI anticorrosive products be stored?

VCI anticorrosive products can be stored for up to a year and a half, but they must be kept sealed in the original package and not opened. 

How much VCI should be placed in the packaging to make sure that the product is protected?

The quantity of VCI to be used in order to effectively protect goods against corrosion depends on many factors, being the most relevant: shipping time, external conditions (e.g. by sea, by land), and type of product. We strongly recommend to contact us in order to determine the most efficient solution and design the most appropriate package.

Corrosion

The chemical or electrochemical reaction between a material, usually a metal, and its environment that produces a deterioration of the material and its properties.

Diffusion

Diffusion is the volatile distribution of VCI molecules into the packaging.

Nitrites

PROPATECH VCI products for the protection against corrosion are free from nitrites.

Nitrites are made of a nitrogen atom and two oxygen atoms negatively charged and it can be found in some anticorrosive VCI products on the market. Its presence has to be allowed and declared from the producer.

Oxidation

A corrosion reaction in which the corroded metal forms an oxide; usually applied to reaction with a gas containing elemental oxygen, such as air.

Rust

Rust is a general term for a series of iron oxides. Colloquially, the term is applied to red oxides, formed by the reaction of iron and oxygen in the presence of water or air moisture. Rust generates metal corrosion.

Source: wikipedia | license

Sublimation

Transformation from a solid to a gaseous state of VCI molecules starting from the protective material (paper, film, diffusers, foams, etc...).

VCI

VCI is a Volatil Corrosion Inhibitor that can sublimate, from a solid to a gas state, and form a thin invisible layer able to neutralize corrosive agents such as: water vapour, oxygen, saline atmosphere, sulphurous gases and the most common industrial environmental pollutants present in the air.

Volatile Corrosion Inhibitor

The Volatile Corrosion Inhibitor is a chemical substance that inhibits electrochemical oxidation of metals in reaction with an oxidant such as oxygen.

Source: wikipedia | license