PROPASTEEL VCI
High-strength anticorrosive plastic film

The thin strength for heavy industry: ultra-resistant film for pipes, coils and machinery with sharp edges

PROPASTEEL VCI is a new generation coextruded plastic film, made with special technological resins that provide exceptional puncture resistance and cutting resistance capabilities. This innovative product has been specifically developed for the metallurgical and steel industry, where traditional plastic films cannot withstand the mechanical stress caused by pipes, coils, machinery with sharp or protruding parts. When treated with the PROPATECH VCI system, it combines the mechanical protection of packaging with excellent anticorrosive protection, creating a complete solution for the preservation of metal products.

The innovative characteristics of PROPASTEEL revolutionize the approach to industrial packaging: it is 100% recyclable unlike traditional laminated products, easily weldable to offer hermetic seals and highly economical thanks to high yield per kilogram. Despite its contained thickness, it provides superior resistance that makes it particularly competitive in terms of cost per square meter. It definitively solves the problems of breakage during handling of heavy loads and angular items, can be used both manually and automatically, and offers low permeability for prolonged protection.

The PROPASTEEL PLUS version represents the most advanced evolution with superior mechanical performance, very low permeability and greater anticorrosive protection.

PROPASTEEL is normally supplied in rolls but upon request sheets, bags, bellows covers or other formats can be produced. PROPASTEEL can be customized both graphically and in terms of coloring (standard color blue).

Problems solved by this product

How does VCI work?

VCI is a complex combination of substances which sublimate and form a thin invisible layer able to neutralise corrosive agents, such as water vapour, oxygen, salty air, sulfur-based gases, and polluting agents commonly present in the air.

 

What is the role of desiccants in protecting against oxidation?

Desiccant bags absorb humidity in the package, hence they reduce risk of oxidation. Still, to protect a material against corrosion, it is necessary to use a Propagroup VCI product as well.

How much VCI should be placed in the packaging to make sure that the product is protected?

The quantity of VCI to be used in order to effectively protect goods against corrosion depends on many factors, being the most relevant: shipping time, external conditions (e.g. by sea, by land), and type of product. We strongly recommend to contact us in order to determine the most efficient solution and design the most appropriate package.

What is corrosion?

Corrosion is a chemical reaction between a metal and its environment which results in a gradual destruction of metal and degradation of its properties.

Is VCI dangerous for the health of people working directly with anticorrosive products for packaging?

Anticorrosive VCI products used in the packaging are not dangerous for the health of people because VCI is a physiologically inactive substance. Any problem of eye or skin irritation have been found in people that directly worked with packagings treated with VCI. In any case, because VCI is a chimical substance, is suggested the use of gloves when in contact with the anticorrosive packaging. We also suggest to always ask for the safety data sheet to our customer care before using anticorrosive Propatech VCI products for your packagings.

Please contact us: export@propagroup.com  

Metal protection with VCI: which are the best solutions?

Products for VCI (Volatile Corrosion Inhibitor) protection are used, during shipments and storage, to preserve and protect metals against corrosion. Propagroup has figured out and developed products for VCI protection, helping companies to preserve goods quality for a long time. The anticorrosive VCI products guarantee quality perseverance of shipped and stored materials, no claims for oxidation, considerable saving and big customer satisfaction. Propagroup created Propatech VCI system that, thanks to the reduction or even elimination of use of oil and greases, guarantees that the product remains intact, clean and ready-to-use. Propatech VCI doesn't leave traces and it is not dangerous, this is very important for protection, preservation, safety and saving. Propagroup is leader to solve problems of corrosion, humidity and impacts of goods during transport. Propatech VCI product range for metal protection includes the following products: 

Papers, double face and polythene anticorrosion products, in addition to rolls, sheets and bags; 

Films, anticorrosion plastic materials like Propatech VCI film, Propaskin, Propasteel, Propastretch and Propabol;

Emitters and diffusers of VCI substances like Propatech VCI Noxy, foams, tablets and anticorrosive pill bags.

Before using a product packed with VCI film or paper, do I have to clean it?

It is not necessary, as PROPAGROUP VCI film and paper leave no residuals on goods. In fact, because of the absence of oil and grease, PROPATECH VCI is one of the client’s favourite products: they receive a qualitatively perfect, clean and ready to use product.

Do VCI products have an active side?

There are 2 types of VCI paper: double-faced paper, impregnated on both sides, or one-sided PE coated paper. This latter is active only on one side, while the other consists of a barrier film able to keep the VCI within the package.
VCI film is always active on one-side.
On both VCI paper and film the active side (to be oriented toward the metal) is easily distinguishable, as it is opposite to the printed side.

What happens to VCI after the packaging received is opened?

VCI is a volatile substance so, once the packaging is opened, it volatilize from metal in one or two hours and it will not leave resuduals.

Should a VCI be used in contact with a product or placed at a certain distance?

Some anticorrosive VCI products, like paper and certain films, work well in contact with the material to be protected, whereas VCI diffusers, for example, do work at a distance in order to saturate the inside of packaging with the VCI substance and protect the goods against corrosion attacks. VCI products are very often used together to protect metals both in contact and at a distance and to better preserve their quality over time.

Corrosion

The chemical or electrochemical reaction between a material, usually a metal, and its environment that produces a deterioration of the material and its properties.

Diffusion

Diffusion is the volatile distribution of VCI molecules into the packaging.

Nitrites

PROPATECH VCI products for the protection against corrosion are free from nitrites.

Nitrites are made of a nitrogen atom and two oxygen atoms negatively charged and it can be found in some anticorrosive VCI products on the market. Its presence has to be allowed and declared from the producer.

Oxidation

A corrosion reaction in which the corroded metal forms an oxide; usually applied to reaction with a gas containing elemental oxygen, such as air.

Rust

Rust is a general term for a series of iron oxides. Colloquially, the term is applied to red oxides, formed by the reaction of iron and oxygen in the presence of water or air moisture. Rust generates metal corrosion.

Source: wikipedia | license

Sublimation

Transformation from a solid to a gaseous state of VCI molecules starting from the protective material (paper, film, diffusers, foams, etc...).

VCI

VCI is a Volatil Corrosion Inhibitor that can sublimate, from a solid to a gas state, and form a thin invisible layer able to neutralize corrosive agents such as: water vapour, oxygen, saline atmosphere, sulphurous gases and the most common industrial environmental pollutants present in the air.

Volatile Corrosion Inhibitor

The Volatile Corrosion Inhibitor is a chemical substance that inhibits electrochemical oxidation of metals in reaction with an oxidant such as oxygen.

Source: wikipedia | license