PROPASIL

Desiccant silica gel with adaptive absorption capacity for effective protection in any environmental condition.

PROPASIL is a desiccant silica gel designed to provide effective protection against moisture even under the most severe environmental conditions. Made from pure amorphous silica, it comes in the form of a hard, semi-transparent granulate with a unique characteristic: its absorption capacity adapts to environmental conditions consistently ensuring maximum protective effectiveness.

Propasil effectively reduces the dew point inside packaging during transport and storage, fully preserving the quality and properties of products that moisture could alter or damage. The PROPASIL Micro product range offers ultra-compact solutions from 0.5 to 3 grams for small spaces, while standard formats in sachets, chains, panels, canisters and capsules cover every industrial need.

For applications in specific sectors, such as pharmaceutical and food, where contamination issues may arise, special materials that meet the requirements of the FDA (Food and Drug Administration) and Regulations (EC) No. 1935/2004 and 10/2011 can be used.

In particular, PROPASIL desiccant sachets with Tyvek® coating produced by DuPont have been registered with the FDA agency by subscribing to a Drug Master File (DMF) type III for pharmaceutical applications. PROPASIL is certified according to NFH and MIL standards.

Beyond pharmaceutical and food sectors, PROPASIL represents the professional choice for electronic equipments, medical devices, medicine or supplement bottles, optical instruments, leather goods and all valuable products that require reliable long-term protection.

Problems solved by this product

Are Propagroup silica gel desiccant bags similar to silica gel bags that you can find in new luggage and shoes?

Main desiccants are clay desiccant or silica gel. Silica gel is made from amorphous silica and is hard, granular and vitreous. It is generally employed to protect shoes and bags leather made against humidity. Silica gel exhibits an excellent capacity for adsorption and this varies according to the environmental conditions.

Is it possible to have desiccant bags with silica gel that changes color?

According to REACH regulation it is possible to produce PROPASIL desiccant bags with orange silica gel that turns green if in contact with humidity.

Are Propagroup desiccants free from DMF-Dimethyl Fumarate?

Yes, all Propagroup desiccants (PROPASEC, PROPASIL, PROPADRY) are free from DMF-Dimethyl Fumarate. It is possible to ask a certification of absence of this substance contacting us. export@propagroup.com

How many desiccant bags are necessary to protect products from humidity?

To understand the right quantity of desiccant bags to protect products from humidity, is important to consider some variables. Here following some of the most important:


- Air volume trapped inside the packaging. Air trapped inside the packaging is the main responsible of condensation that, thanks to thermal shock, can develop during transportation. To avoid this kind of problem, we suggest to use desiccant bags.
- The external packaging used. When a barrier material like our Propametic is used, the quantity of desiccant units to use is lower compared to a packaging made of plastic material.
- Type of transportation. The most dangerous are the maritime transportations via container, because of possible temperature changes. A container exposed to the sun and to weather conditions for a long time, undergo to marked temperature variations that affect packaging inside it. In this case it will be very important to protect products with a good barrier material and with an adequate quantity of desiccant bags. 
- The protection duration. Another important variable to consider is the protection duration, that is the transportation and storage duration that the packaging is going to face.

There are many other variables to consider, for this reason we suggest to consult our technicians.

Contact us: export@propagroup.com 

What’s the fabric used to produce the desiccant bags?

Desiccant salt bags are made from a permeable non-woven fabric, which allows water vapour to be absorbed inside the bag itself. This non-woven fabric, in accordance with DIN 55473, can be divided into two classes depending on the amount of powder that can be released from the desiccant bag itself:

Class A: Slight dust leakage tolerated (must not release more than 10 mg of dust per desiccant unit);

Class B: Total dust retention (regardless of the desiccant units, the bag must not release more than 1 mg of dust).

Desiccant bags can also be manufactured with other fabrics approved for food contact, such as Tyvek.

Which sectors benefit most from monitoring systems?

Monitoring systems find strategic application in the pharmaceutical industry to maintain drug efficacy, in the food sector to preserve the cold chain, in precision electronics where shocks and vibrations can compromise delicate components. Other critical sectors include the transport of artworks, scientific instruments, medical equipment and all high-value products that require optimal transport conditions and complete documentation of their status during handling.

What are silica gel desiccant bags, and what are they used for?

Reducing the dew point in packaging

Silica gel is a desiccant that is used to preserve and protect from humidity technological and manufactured products that are sensitive to the elements and contained in packaging. For this reason Propagroup developed Propasil, a desiccant made with amorphous silica in the shape of a hard, semitransparent granule. The desiccant silica gel is able to absorb humidity due to its absorbent capacity, thereby reducing the dew point inside the crate during transportation and allowing the product's characteristics to remain unaltered.


Desiccant bags and capsules

This desiccant is widely used in the packaging and electronics fields and in the pharmaceutical and food industries. Propasil micro-pack, which is available in 0.5 to 5 gram bags or capsules, is the ideal solution for small humidity problems. Being highly compact it occupies minimal space within the package, while effectively absorbing the residual humidity. In particular micro-pack bags are used for pharmaceutical items, vitamins, medical devices, and optical instruments.

White or orange-to-green silica gel

Specifically, Propasil is available with white or orange-to-green silica gel. The latter color does not contain cobalt and is in compliance with the Reach standards.

What are the most effective measures against humidity and condensation in packaging?

During transportation and storage of goods it is necessary to adopt appropriate technical procedures to resolve humidity and condensation problems, which could irreparably damage the materials contained in packaging. Propagroup has been present on the market for more than 40 years, specialized in the manufacture of innovative and functional products and systems to solve problems with condensation; they are a qualified reference point for the large number of companies operating in the most diverse industrial and trade sectors.

The Propagroup product range was designed and developed to find an effective response to all the problems with humidity, including items for calculating humidity and temperature, ambient condition recorders, desiccant products such as silica gel, and much more. Specifically, it developed a valid solution for preventing the formation of condensation inside medium and large crates and freight containers: the Propadry anti-humidity tray, which employs three simple operations to eliminate humidity in closed spaces:


1. Propadry absorbs the humidity that passes through a breathable membrane.
2. The molecules contained in the mixture transform the condensation into water.
3. The water is then trapped in the tray.


The products and systems of Propagroup, which are located in Rivoli (province of Torino), are designed and built to prevent damage resulting from the presence of humidity and condensation. In this manner crates always reach their destination in perfect condition, with a considerable reduction in complaints.

How much time can desiccant bags last once inserted in the packaging product you need to protect? So, for how much time can they absorb humidity?

Desiccant bags duration depends a lot on environmental conditions that the package has to face. If the humidity is very high, the desiccant bag will absorb a lot and it won’t last as long as a packaging that has to suffer less humidity. For this reason is important to refer to our technical personnel who will advice on the most appropriate packaging, depending on the specific conditions during transportation. Contact us: export@propagroup.com 

How desiccant bags work?

Desiccant bags have to be used inside the packaging where you have the product to protect. The desiccant argile inside the bag absorbs humidity and 

 

sacchetti di sali disidratanti devono essere inseriti all'interno dell'imballo del prodotto da proteggere. L'argilla disidratante contenuta nel sacchetto assorbe l'umidità e diminuisce quindi il punto di rugiada all'interno del packaging. Di conseguenza il prodotto conserva le proprie qualità e proprietà di utilizzo e viene protetto da eventuali danni causati dall'umidità. L'umidità può alterare le qualità del prodotto. 

Absorption

In the packaging field is the reduction of the dew point inside the packaging or container to eliminate humidity or guarantee preservation of qualities and properties of use of the product packed. Desiccant bag is an example of product absorbing humidity inside the packaging.

In physical chemistry absorption is the incorporation of a substance in one state into another of a different state (e.g. liquids being absorbed by a solid or gases being absorbed by a liquid).

Source: wikipedia | license

Adsorbption

In the field of packaging protection we can use adsorbtion to define:

- the diffusion of VCI molecules inside the packaging

- the humidity attraction process from the raw material, like for example unpacked argile or silicagel

Adsorption is the adhesion of atoms, ions, biomolecules or molecules of gas, liquid, or dissolved solids to a surface.

Source: wikipedia | license

Adsorption

In the protective packaging sector we can speak of adsorption to define:

- the phenomenon of diffusion of VCI molecules in the packaging

- the process of moisture attraction by raw materials, such as clay or unpackaged silica gel

In the physical chemistry field, adsorption is generally a particular type of absorption that occurs only at the surface.

Source: wikipedia | license

Bentonite

Bentonite is a clayey mineral made of montmorillonite, calcium or sodium. In the packaging field bentonite is used as desiccant in bags of non-woven tissue to eliminate humidity inside packagings.

Cobalt chloride

Propasecard humidity indicators are cobalt chloride free.

Cobalt chloride is an inorganic compound of cobalt and chlorine, with the formula CoCl2. It is usually supplied as the hexahydrate CoCl2·6H2O, which is one of the most commonly used cobalt compounds in the laboratory. The hexahydrate is deep purple in color, whereas the anhydrous form is sky blue. A blend would be mauve. Because of the ease of the hydration/dehydration reaction, and the resulting color change, cobalt chloride is used as an indicator for water in desiccants. Niche uses include its role in organic synthesis and electroplating objects with cobalt metal. It has been classified as a Substance of very high concern by the European Chemicals Agency.

Source: wikipedia | license

Condensation

Condensation is the change of the physical state of matter from gaseous phase into liquid phase, and is the reverse of evaporation. When the transition happens from the gaseous phase into the solid phase directly, the change is called deposition.

Source: wikipedia | license

Container

Propagroup product range for humidity protection also includes a specified desiccant to be used inside container, PROPADRY.

An intermodal container or freight container is a reusable transport and storage unit for moving products and raw materials between locations or countries; the terms container or box may be used on their own within the context of shipping.

Source: wikipedia | license

Desiccant

A desiccant is a hygroscopic substance that induces or sustains a state of dryness (desiccation) in its local vicinity in a moderately well-sealed container. Commonly encountered pre-packaged desiccants are solids, and work through absorption or adsorption of water, or a combination of the two. Desiccants for specialized purposes may be in forms other than solid, and may work through other principles, such as chemical bonding of water molecules. Pre-packaged desiccant is most commonly used to remove excessive humidity that would normally degrade or even destroy products sensitive to moisture. Drierite, Silica gel, calcium sulfate, calcium chloride, montmorillonite clay, and molecular sieves are commonly used as desiccants.

Source: wikipedia | license

Desiccant clay

Desiccant clay is the name commonly used to define calcium bentonite (montmorillonite), a naturally occurring material that is chemically inert, non-corrosive and composed mainly of calcium and magnesium aluminum silicates.

Desiccant clay

Desiccant clay is the common name to call calcium bentonite (montmorellonite), a material of natural origin and chemically inert, non-corrosive and mainly consisting of magnesium and calcium silicate aluminium.

Humidity

Humidity is a term for the amount of water vapor in air, and can refer to any one of several measurements of humidity. Formally, humid air is not "moist air" but a mixture of air and water vapor, and humidity is defined in terms of the water content of this mixture, called the Absolute humidity. In everyday usage, it commonly refers to relative humidity, expressed as a percent in weather forecasts and on household humidistats; it is so called because it measures the current absolute humidity relative to the maximum. Specific humidity is a ratio of the water vapor content of the mixture to the dry air content. The water vapor content of the mixture can be measured either as mass per volume or as a partial pressure, depending on the usage.

Molecular sieve

A molecular sieve is a material containing tiny pores of a precise and uniform size that is used as an adsorbent for gases and liquids. Molecules small enough to pass through the pores are adsorbed while larger molecules are not. It is different from a common filter in that it operates on a molecular level and traps the adsorbed substance. For instance, a water molecule may be small enough to pass through the pores while larger molecules are not, so water is forced into the pores which act as a trap for the penetrating water molecules, which are retained within the pores. Because of this, they often function as a desiccant. A molecular sieve can adsorb water up to 22% of its own weight.[1] The principle of adsorption to molecular sieve particles is somewhat similar to that of size exclusion chromatography, except that without a changing solution composition, the adsorbed product remains trapped because in the absence of other molecules able to penetrate the pore and fill the space, a vacuum would be created by desorption. Often they consist of aluminosilicate minerals, clays, porous glasses, microporous charcoals, zeolites, active carbons, or synthetic compounds that have open structures through which small molecules, such as nitrogen and water can diffuse. Molecular sieves are often utilized in the petroleum industry, especially for the purification of gas streams and in the chemistry laboratory for separating compounds and drying reaction starting materials. The mercury content of natural gas is extremely harmful to the aluminium piping and other parts of the liquefaction apparatus—silica gel is used in this case. Methods for regeneration of molecular sieves include pressure change (as in oxygen concentrators), heating and purging with a carrier gas (as when used in ethanol dehydration), or heating under high vacuum. Temperatures typically used to regenerate water-adsorbed molecular sieves range from 130 °C to 250 °C

Source: wikipedia | license

Silica gel

Silica gel is most commonly encountered in everyday life as beads packed in a vapor-permeable plastic. In this form, it is used as a desiccant to control local humidity in order to avoid spoilage or degradation of some goods. Because of poisonous dopants (see below) and their very high absorption of moisture, sílica gel packets usually bear warnings for the user not to eat the contents. If consumed, the pure silica gel is unlikely to cause acute or chronic illness, but would be problematic nonetheless. Food-grade desiccant should not include any poisons which would cause long-term harm to humans if consumed in the quantities normally included with the items of food.

Source: wikipedia | license

Silica-gel

In many items, moisture encourages the growth of mold and spoilage. Condensation may also damage other items like electronics and may speed the decomposition of chemicals, such as those in vitamin pills. Through the inclusion of silica gel packets, these items can be preserved longer.

Source: wikipedia | license